PowerWrap Epoxy Coatings and Adhesives
PowerWrap provides a line of Epoxy Coatings and Adhesives. These 100% Solid Epoxy solutions are high performance, solvent-free, environmentally friendly, non-hazardous materials and are specially formulated for demanding marine, heavy industrial and underwater applications. Some of these Epoxies are used in conjuction with our composite repair systems.
We have specialized formulations for high temperatures, high chemical resistance, underwater applications and even a system that can be applied in the presence of hydrocarbons. In addition, the cure times for our epoxies can be adjusted from several hours to as little as 5 minutes to suit the application. We work directly with the formulator and manufacturer of all of our Epoxies and Coatings so Custom formulations are available upon request.
BIO-SEAL™ • BIO-GARD™ • BIO-CHEM™ • BIO-CHIME™ • BIO-DUR® • BIO-CRYL™ • BIO-FIX™
PowerWrap Epoxy Guide
Explanation of Terms
Spreading Rate / Coverage
Ballast Tank, Bilge & Hull Coatings
BIO-GARD 251 |
High gloss solvent-free epoxy coating |
BIO-GARD 257 |
Kevlar reinforced general purpose surface tolerant coating |
BIO-GARD 258 |
Kevlar reinforced high performance general purpose epoxy |
BIO-DUR 560 |
Kevlar reinforced epoxy coating for above or below water application |
BIO-DUR 560SW |
Impressed current tolerant epoxy coating for underwater application |
Multi-Purpose Epoxies
BIO-SEAL 199 |
Highly chemical resistant clear epoxy resin |
BIO-GARD 251 |
High gloss solvent-free epoxy coating |
BIO-GARD 257 |
Kevlar reinforced general purpose surface tolerant coating |
BIO-GARD 258 |
Kevlar reinforced high performance general purpose epoxy coating |
Tank Linings
BIO-GARD 251 |
High gloss solvent-free epoxy coating. |
BIO-GARD 258 |
Kevlar reinforced high performance general purpose epoxy coating |
BIO-CHEM 330 |
Highly chemical resistant tank lining |
BIO-DUR 560 |
Kevlar reinforced epoxy coating for above or below water application |
Topside Finishes
BIO-GARD 488 |
Water-based high performance epoxy coating |
BIO-CRYL 651 |
Water-based acrylic finish coat for use over PowerWrap coatings |
Specialty & Miscellaneous Coatings
GAS-PRUF 132 |
Hydrocarbon contamination tolerant epoxy coating. |
BIO-GARD 255 |
Kevlar reinforced highly chemical resistant epoxy coating |
BIO-CHIME 390 |
Elastomeric protective coating / sealant |
BIO-FILL 456 |
Highly filled grout for fairing surfaces above or below water |
BIO-DUR 561 |
High build epoxy coating for application above or below water |
BIO-DUR 561SW |
High build Impressed current tolerant coating for underwater application |
BIO-DUR 563 |
Kevlar reinforced accelerated coating for above or below water application |
BIO-FIX 911 |
"5-Minute" epoxy; water tolerant filler and repair compound |
BIO-FIX 913 |
"10-Minute" epoxy; water tolerant filler and repair compound |
ABC PRIMER 914 |
Quick cure primer for adhesion promotion beneath composite repairs |
APPLICATION METHOD |
Airless Spray |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
• |
|
|
|
Brush |
• |
• |
• |
• |
• |
• |
• |
|
|
• |
• |
• |
• |
• |
• |
|
|
• |
Heated Plural Sprayer |
|
|
• |
• |
• |
• |
• |
|
|
• |
|
|
|
• |
|
|
|
|
Manual Roller |
• |
• |
• |
• |
• |
• |
• |
|
|
• |
• |
• |
• |
• |
• |
|
|
• |
Mitts |
• |
|
• |
• |
• |
• |
• |
|
|
• |
• |
• |
• |
• |
|
|
|
• |
Pool Float |
|
|
|
|
|
|
|
• |
|
|
|
• |
• |
|
|
• |
• |
|
Trowel |
|
|
• |
|
|
• |
• |
|
|
• |
• |
• |
• |
• |
|
• |
• |
|
CLEAN UP SOLVENT |
Lacquer Thinner |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
MEK |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
Water |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
• |
|
|
|
CURE TIME (Dust Free) |
Minutes |
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|
5 |
30 |
30 |
1 or more Hours |
1 |
8 |
4 |
5 |
4 |
4 |
4 |
4 |
|
4 |
4 |
4 |
4 |
4 |
1 |
|
|
|
CURE TIME / HRS (Service) |
Minutes - Light Duty |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10 |
|
|
1 or more Hours - Light Duty |
8 |
24 |
18 |
14 |
14 |
24 |
18 |
24 |
4 |
14 |
14 |
14 |
14 |
3 |
6 |
|
1 |
1 |
1 or more Hours - Heavy Duty |
24 |
48 |
24 |
72 |
72 |
48 |
24 |
48 |
24 |
72 |
72 |
72 |
72 |
24 |
24 |
12 |
10 |
10 |
FLASH POINT |
Less than 200°F |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Over 200°F |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
MIXING RATIO BY VOLUME -- A::B (Base to Curing Agent) |
1::1 |
• |
|
|
|
|
• |
• |
• |
|
• |
• |
• |
• |
• |
N/A |
• |
• |
• |
2::1 |
|
|
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3::2 |
|
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4::1 |
|
• |
|
|
|
|
|
|
• |
|
|
|
|
|
|
|
|
|
5::3 |
|
|
|
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
POT LIFE (IN MINUTES @ 77°F) |
5 minutes |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
|
10 minutes |
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
• |
15 minutes |
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
|
|
|
40 minutes |
|
• |
• |
• |
• |
• |
• |
• |
|
• |
• |
• |
• |
|
|
|
|
|
2 hours |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
N/A |
|
|
|
RECOMMENDED USE |
Ballast Tank, Bilge & Hull Coating |
|
|
|
• |
• |
|
|
|
|
• |
|
|
|
• |
|
|
|
|
Flexible Joint Compound |
|
|
|
|
|
|
• |
|
|
|
|
|
|
|
|
|
|
|
General Repair Adhesive |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
|
Hydrocarbon Tolerant Coating |
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Multi-Purpose |
|
|
|
• |
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
Pipeline Coating - External |
|
|
|
• |
• |
|
|
|
• |
• |
|
|
|
• |
|
|
|
• |
Pipeline Coating - Internal |
|
|
|
|
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
Composite Pipe Wrapping Resin |
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Subsea & Underwater Applications |
|
|
|
• |
|
|
|
|
|
• |
• |
• |
• |
• |
|
|
|
|
Tank Linings |
|
|
• |
|
• |
• |
|
|
|
• |
|
|
|
• |
|
|
|
|
Topside Finish |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
• |
|
|
|
Void Filler |
|
|
|
|
|
|
|
• |
|
|
|
|
|
|
|
• |
• |
|
Wet Surface Tolerant Coating |
• |
• |
• |
• |
• |
|
|
• |
|
• |
• |
• |
• |
• |
|
• |
• |
• |
SHELF LIFE |
1 Year |
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 Years |
|
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
SOLIDS BY VOLUME |
38% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
|
55% |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
|
|
|
|
100% |
• |
• |
• |
• |
• |
• |
• |
• |
|
• |
• |
• |
• |
• |
|
• |
• |
• |
SPREADING RATE PER GALLON |
40 sq.ft. |
|
|
|
|
|
|
|
|
|
|
|
• |
• |
|
|
|
|
|
53 sq.ft. |
|
|
|
|
|
|
|
|
|
• |
• |
|
|
• |
|
|
|
|
100 sq.ft. |
• |
|
• |
• |
• |
• |
|
|
|
|
|
|
|
|
|
|
|
• |
200 sq.ft. |
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
250 sq.ft. |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
• |
|
|
|
Other (See Footnotes) |
|
|
|
|
|
|
*1 |
*2 |
|
|
|
|
|
|
|
N/A |
N/A |
|
THICKNESS, RECOMMENDED |
2-3 mils |
|
|
|
|
|
|
|
|
• |
|
|
|
|
|
• |
|
|
|
8 mils |
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16 mils |
• |
|
• |
• |
• |
• |
|
|
|
|
|
|
|
|
|
|
|
|
30 mils |
|
|
|
|
|
|
|
|
|
• |
• |
|
|
• |
|
|
|
|
40 mils |
|
|
|
|
|
|
|
|
|
|
|
• |
• |
|
|
|
|
|
Other (See Footnotes) |
|
|
|
|
|
|
*1 |
*2 |
|
|
|
|
|
|
|
N/A |
N/A |
|
PACKAGING, STANDARD SIZES |
KIT, 2-Pint (0.25 Gal) |
• |
|
|
|
|
|
|
|
|
|
|
• |
|
• |
|
• |
• |
• |
KIT, 2-Quart (0.50 Gal) |
• |
|
|
|
|
|
|
|
|
|
|
• |
|
• |
|
• |
• |
|
KIT, 2-Gallon (2.00 Gal) |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
PAIL, 5-Gallon (5.00 Gal) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
|
|
COLORS, STANDARD (Others may be Available by SPECIAL ORDER) |
BLACK |
|
|
• |
• |
• |
|
|
|
|
• |
|
• |
|
• |
|
|
|
|
CLEAR |
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
GREEN |
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
|
|
• |
HAZE GRAY |
|
|
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
• |
|
|
LIGHT GRAY |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
• |
|
ORANGE |
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SAFETY RED |
|
|
• |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WHITE |
|
|
• |
|
|
|
|
|
• |
• |
• |
• |
• |
• |
• |
|
|
|
NOTES (Spreading Rate & Thickness)
*1 6.4 sq.ft. per gallon at 250 mils
*2 231 cu.in. per gallon